Rolling Machine/Mechanical Symmetrical 3 Roller/Plate Bending Machine (W11-12X2500)

Product Details
Customization: Available
Condition: New
Certification: CE, ISO 9001:2000
Diamond Member Since 2014

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Plant Area
>2000 square meters
Management System Certification
ISO 9001, ISO 9000, ISO 20000
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Basic Info.

Model NO.
W11-12X2500
Type
Roller-Bending Machine
Type for Bending
Mechanical
Electric
Siemens
Voltage
as Customer Requirement
Color
Optional
Quality Gurantee
2 Years
Application
Machinery & Hardware
Type for Cutting Machine
Hydraulic Cutting Machine
Type for Fold-bending Machine
Manual Fold-bend Machine
Type for Pipe and Tube Bending Machine
Electric Hydraulic Pipe Bender
Transport Package
Standard
Specification
CE
Trademark
Sinomec or OEM
Origin
Nanjing Jiangsu
HS Code
8462399000
Production Capacity
2000sets /Year.

Product Description

Mechanical Symmetrical 3 Roller Plate Bending Machine

1. The whole structure of Mechanical Plate Rolling machine:
1). The machine adopts 3-roller symmetrical structure with the upper roller moving vertically in the center between the two lower rollers, which is achieved through the drive of the screw, the unt, the worm and the lead screw.
2). The two lower rollers rotates, and provides the plate materials with torque through the engagement of the output gear of the moderator with the gear of the lower rollers.
3). Adapted for bending metal plate into round, arc, and so on. Its working principle is rotary bending deformation. This product is widely used in chemical industry, Cement, shipbuilding, boiler, aviation, water control project, Power Transmission Tower, metal structure and the industry of making machinery.

2. The Feature of Mechanical Plate Rolling machine:
1). The machine adopts 3-roller asymmetrical structure with the upper roller as the main drive and the lower roller making vertical movement so as to clamp the plate materials tight. The machine drive comes from the engagement between the gear of the lower roller and the gear of the upper roller.
2). The machine is the most precise 3-roll machine in its category. The RGS design reduces to a minimum the distance between the bending points guaranteeing higher bending accuracy.
3). The Ultra wide roll support with lubrication circuit is mounted within linear slides to prevent wear and tear.
4). The very high rotation power is a guarantee of the Machine superior rolling torque and speed, available without loss of energy as all three rolls are driven independently by Gear and gearboxes directly coupled to the rolls shafts.

3. Major parts of the manufacturing process:
1). Working rollers: Cast steel ingot (chemical composition analysis): Check performance-forging roughcast — Forging annealing-UT flaw — Roughing (mechanical tests)-heat treatment (hardening and tempering) — UT flaw — Semi finishing — Finishing — MT
2). Large forgings: Cylinder body, gear, gear shaft forging roughcast — Surface inspection roughing — UT flaw — UT flaw detector heat treatment — Finishing semi— Finishing — MT
3). Welding structure: Racks, chassis, wheel box Plate into the factory (chemical composition analysis, mechanical properties test) — Pretreatment — For sheet metal cutting-welding-seam UT or RT flaw — Annealing treatment — Roughing-finishing— Vibration destressing— Hot blasting — Finishing
5-4 Major parts of the manufacturing process.
Technical Parameters
Specifications Model Thickness Maximum width Yield limit Coil velocity Loaded with minimum diameter On the roll diameter Under the roll diameter Under the roll center distance Main Motor Power Overall Size (LxWxH)
(mm) (mm) (MPa) (m/min) (mm) (mm) (mm) (mm) (kw) (mm)
W11-6×1500 6 1500 245 7.16 380 180 170 210 4 3300x1200x1340
W11-6×2000 6 2000 245 7.16 380 180 170 210 5.5 3300x1210x1340
W11-6×2500 6 2500 245 7.16 500 190 170 260 5.5 4300x1210x1340
W11-6×3200 6 3200 245 6.46 500 240 200 310 7.5 5200x1400x1200
W11-8×2000 8 2000 245 7.16 450 190 170 260 7.5 3800x1220x1340
W11-8×2500 8 2500 245 6.46 500 240 200 310 11 4500x1420x1620
W11-12×2000 12 2000 245 6.46 500 240 200 310 11 4060x1420x1620
W11-12×2500 12 2500 245 5 750 280 240 360 11 5000x1550x1320
W11-12×3000 12 3000 245 5 650 280 240 360 11 5500x1550x1320
W11-16×2000 16 2500 245 5 750 280 240 360 11 4500x1550x1320
W11-16×2500 16 2500 245 5 750 330 240 360 11 5000x1550x1320
W11-16×3000 16 3000 245 5 900 340 280 440 11 6300x1650x1950
W11-20×2000 20 2000 245 5 750 280 240 440 11 4500x1530x1320
W11-20×2500 20 2500 245 5 850 340 280 490 15 5600x1630x1920
W11-25×2000 25 2000 245 5 850 340 280 490 22 5100x1630x1920
W11-25×2500 25 2500 245 4.5 900 380 300 600 30 6000x4600x2160
W11-30×2000 30 2000 245 4.5 900 380 300 600 30 5500x1470x2160
W11-30×2500 30 2500 245 4.3 1100 460 380 600 37 6900x2300x2850
W11-30×3000 30 3000 245 5 1200 480 400 600 37 7400x2300x2650
W11-30×3200 30 3200 245 5 1200 500 400 600 37 7600x2300x2650

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